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A Guide to Whole Air Canister Sampling

Guides | 2010 | RestekInstrumentation
Sample Preparation, Consumables
Industries
Environmental
Manufacturer
Restek

Summary

Significance of the Topic



Whole–air canister sampling is a cornerstone technique in environmental and industrial air monitoring. It enables the collection of representative air samples for volatile organic compounds (VOCs) and permanent gases without on-site preconcentration, supporting regulatory compliance, emergency response, indoor air quality assessments, and occupational exposure evaluations. The method’s flexibility and high inertness make it well suited for trace-level analysis and for analytes that may react or adsorb on sampling surfaces.

Objectives and Study Overview



This guide presents a comprehensive workflow for whole–air canister sampling: equipment selection, train assembly, calibration, field sampling, sample handling, laboratory analysis, and cleaning and certification of both sampling trains and canisters. The primary goals are to ensure sample integrity, maintain consistent flow rates during passive sampling, minimize contamination, and achieve reliable analytical results according to US EPA and ASTM standards.

Methodology and Instrumentation Used



The sampling methodology is based on two modes:
  • Passive (no pump): sample drawn through a flow controller and critical orifice into an evacuated canister over minutes to days for time-weighted averages.
  • Active (with pump): sample pushed through a mass flow controller into the canister under slight overpressure, extending achievable sample volume.
The choice between grab (rapid fill at uncontrolled rate) and integrated sampling (controlled rate for representative averaging) depends on environmental variability and analytical objectives.

Key components in a stainless-steel passive sampling train include:
  • Sampling inlet (1/8″ or 1/4″ stainless steel tube, downward orientation to shed water).
  • Particle filter (2–7 µm sintered metal frit) to protect orifices and valves.
  • Critical orifice (ruby-bored, interchangeable sizes from 0.0008″ to 0.0090″ for flow ranges 0.5–340 mL/min).
  • Flow controller (e.g., Veriflo® SC423XL) to maintain constant flow despite canister vacuum changes from –30″ Hg to –7″ Hg.
  • Vacuum gauge (field gauge 1% FS; laboratory gauge 0.25% FS) for pressure monitoring.
  • Electropolished or Siltek®-treated stainless-steel canister (1 L to 15 L) with metal-seal valve.

Main Results and Discussion



The technical workflow ensures:
  • Leak-free sampling trains through helium leak detection or static pressure tests (<0.1 mL/min leak rate).
  • Flow calibration using a mass flow meter and iterative piston adjustments to ±10% of target rate.
  • Canister cleaning cycles with humidified air or nitrogen, heat (120–250 °C), and evacuation to remove residues and achieve <0.2 ppbv VOC blank levels per US EPA TO-15.
  • Field verification of flow and vacuum at start and end of sampling to calculate actual sample volume and apply dilution factors when pressurizing canisters.
  • Laboratory analysis via thermal preconcentration, cryofocusing, GC/MS or GC/FID (EPA Methods TO-14A, TO-15) with multi-point calibration for straightforward quantitation.

Benefits and Practical Applications



Whole–air canister sampling offers:
  • High chemical inertness (especially with Siltek® treatment) for reactive analytes such as sulfur species.
  • Wide dynamic range (ppt to ppm) and no sampling artifacts from sorbent breaks or thermal desorption.
  • Reusability of canisters, reducing waste and cost over multiple sampling campaigns.
  • Applicability across ambient air, indoor air, vapor intrusion, emergency response, and occupational monitoring.

Future Trends and Possibilities



Emerging directions include:
  • Further miniaturization of canisters (“mini-cans”) for personal and micro-environmental sampling.
  • Advanced inert coatings and surface treatments to extend hold-times for reactive analytes.
  • Automation and integration with digital data loggers for remote unattended sampling.
  • Hybrid systems combining passive canister sampling with in-field preconcentration or real-time sensors for rapid screening.

Conclusion



A rigorously prepared passive sampling train combined with electropolished or Siltek®-treated canisters provides accurate, reproducible whole-air samples. Adherence to standardized procedures for assembly, calibration, cleaning, and certification ensures high-quality data for environmental and industrial air monitoring applications.

References


  • US EPA Compendium Method TO-14A and TO-15
  • US EPA Compendium Method TO-12
  • ASTM D5466
  • OSHA PV2120; NIOSH Protocol Draft

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