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Hand Sanitizer Analysis: Application Notebook

Guides | 2020 | ShimadzuInstrumentation
GC
Industries
Energy & Chemicals , Pharma & Biopharma
Manufacturer
Shimadzu

Summary

Significance of the Topic


In the wake of the Covid-19 pandemic, the consumption of alcohol-based hand sanitizers has surged worldwide. Ensuring the correct alcohol concentration and absence of harmful impurities in these products is critical for their safety, efficacy, and regulatory compliance. Robust analytical methods help laboratories verify sanitizer potency, detect trace contaminants, and support public health initiatives.

Objectives and Overview of the Study


This compendium reviews a suite of analytical approaches for hand sanitizer evaluation, aiming to:
  • Quantify ethanol and isopropanol content in gels and solutions.
  • Assess volatile impurities in raw alcohols against pharmacopoeial standards (JP, USP, EP).
  • Demonstrate rapid spectroscopic techniques for routine quality control.
  • Provide guidance on method selection based on sample type and required parameters.

Methodology and Instrumentation


  • Gas Chromatography – FID Analysis
    • Volatile impurities in anhydrous ethanol and disinfection ethanol using Nexis GC-2030/AOC-20i with ZB-624 capillary column (30 m×0.32 mm, df 1.8 µm) and helium carrier gas.
    • Ethanol determination in sanitizer gels per USP <611> Method IIb using Nexis GC-2030/AOC-20i, SH-Rtx-624 capillary column (30 m×0.53 mm, df 3 µm), and internal standard calibration.
    • Ethanol and isopropanol quantitation in finished sanitizers with Nexis GC-2030/AOC-20 Plus, Rxi-624Sil MS column (30 m×0.32 mm, df 1.8 µm) using nitrogen carrier gas to reduce cost.
  • FTIR Spectroscopy – Rapid Content and Pass/Fail Screening
    • IRSpirit FTIR equipped with QATR-S (diamond ATR) for direct drop-on reflector measurement.
    • Quantification of ethanol content via absorbance at 1044 cm⁻¹ and automated pass/fail decision using LabSolutions IR photometric function.
  • UV-Vis Spectrophotometry – Impurity Screening
    • UV-1900i spectrophotometer with 50 mm quartz cell for “other impurities” testing of alcohols per JP, EP, and USP.
    • Automated evaluation of absorbance limits at 240 nm, 250–260 nm, and 270–340 nm by LabSolutions UV-Vis spectral pass/fail module.

Main Results and Discussion


  • GC-FID methods met system suitability criteria for resolution (>1.5 between acetaldehyde and methanol) and detection of benzene at the 2 vol ppm level.
  • USP <611> gel analysis delivered repeatability better than 0.5 % RSD and resolution exceeding 10 between ethanol and acetonitrile internal standard.
  • Nitrogen carrier GC assays provided linear calibration (r²>0.999) for ethanol and isopropanol, reducing operational costs.
  • FTIR-ATR screening completed in under one minute per sample, differentiating 70–82 vol % ethanol with clear absorbance markers and real-time pass/fail results.
  • UV-Vis screening yielded smooth spectra and reliable impurity assessment without manual reading, ensuring compliance with pharmacopoeial absorbance thresholds.

Benefits and Practical Applications


  • Comprehensive toolkit covering raw materials and finished products analysis.
  • Pharmacopoeial compliance for purity testing of ethanol and isopropanol.
  • High-throughput screening by FTIR and UV-Vis to support routine quality control.
  • Cost savings through nitrogen carrier gas use and minimal sample preparation.
  • Automated pass/fail evaluation reduces human error and labor time.

Future Trends and Potential Applications


  • Integration of direct spectroscopic sensors for at-line or in-line monitoring in production.
  • Deployment of portable FTIR and GC devices for field testing and rapid verification.
  • Advanced data analytics and machine learning to predict impurity profiles and optimize formulations.
  • Expansion of methods to cover emerging sanitizer active ingredients and formulation additives.

Conclusion


A multi-technique approach—combining GC-FID for detailed impurity profiling, FTIR-ATR for rapid ethanol verification, and UV-Vis for broad impurity screening—ensures robust quality control of hand sanitizers. These methods deliver sensitivity, speed, and pharmacopoeial compliance, supporting manufacturers, regulatory bodies, and testing laboratories in safeguarding public health.

References


  • United States Pharmacopeia. General Chapter <611> Alcohol Determination.

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